Page results are preliminary assessments from your inputs. They say where to check first — not the conclusion, because specks and burn mostly come from stacked factors. We run a program with your technicians to pinpoint true causes, fix roots, and close problems permanently or with minimal return chance.
1
Collect real site data
Walk the real machine; collect resin type, actual vs datasheet temperature, residence time, regrind ratio, Hot Runner system and past purge history.
2
Test to confirm causes
Never guess, prove: purge shots onto a white tray, lower-melt-temp tests, virgin-vs-regrind variable splits, check-ring and nozzle checks to point where residue comes from.
3
Design cause-matched purging
Pick ASACLEAN grade, amount, temperature and Back Pressure and Screw Speed for your machine and resin, with a real at-machine trial purge for visible results.
4
Set routines so it never returns
Shift from fixing on trouble to scheduled purges, periodic purges and stop sealing, tracking before-after scrap rates for lasting results.
Why permanent closure is claimed — nearly all specks share one root — resin held in the machine and reheated until burnt. Treating only outbreaks lets residue re-accumulate forever; cutting holdup and build-up at the source leaves problems nothing to seed from. One customer cut speck-and-contamination scrap from 3.0 percent to 0.3 percent this way (single-case result; outcomes depend on each plant resin, machines and production rhythm).
